How to Fix Common 3D Printing Problems
Quick Diagnosis Guide
Before diving into specific fixes, identify your symptom:
- Thin strings between parts → Stringing / Oozing
- Corners lifting off the bed → Warping
- Layers separating or cracking → Poor layer adhesion
- Gaps in walls or thin, weak extrusion → Under-extrusion
- Rough, blobby surface → Over-extrusion or overheating
- Bottom of print is wider than it should be → Elephant's foot
- Print detaches from bed mid-print → Bed adhesion failure
- Rough or droopy overhangs → Overhang issues
- Lines visible in the Z direction → Z-banding
Each section below covers one problem with specific, actionable fixes. If you're not sure what's wrong, take a photo of your failed print and upload it to Filwiz's AI Troubleshooter — it can diagnose the issue from the image and suggest fixes tailored to your printer and filament.
Stringing and Oozing
Stringing is thin filament threads left between separate parts of a print. It happens when melted filament oozes from the nozzle during travel moves.
Fixes (try in order):
- Enable retraction if it's off — this is the primary defense against stringing
- Increase retraction distance — try 0.5mm increments (direct drive) or 1mm increments (Bowden) [1]
- Increase retraction speed — try 35–50mm/s
- Lower nozzle temperature by 5°C — less heat = thicker melt = less ooze
- Enable "Wipe" in your slicer — wipes the nozzle at the end of each line before retracting
- Increase travel speed — less time traveling = less time to ooze
- Enable Z-hop on retraction — lifts the nozzle during travel to clear any strings
PETG is especially prone to stringing. With PETG, you may need to combine multiple fixes above and accept that some minor stringing is unavoidable — it's a characteristic of the material.
For precise retraction tuning, Filwiz's Retraction Test wizard generates G-code that tests multiple retraction values in a single print.
Warping
Warping happens when the plastic contracts unevenly as it cools, pulling corners up off the build plate. It's most severe with ABS and ASA but can happen with any material on large prints.
Fixes:
- Increase bed temperature — make sure your bed is at the right temp for your material
- Clean your build surface — oils from fingers reduce adhesion; use IPA (isopropyl alcohol) to clean the PEI/glass surface
- Use a brim or raft — a brim adds material around the base to hold edges down
- Reduce part cooling fan for the first 3–5 layers — rapid cooling causes differential shrinkage
- Use an enclosure — essential for ABS/ASA, helpful for everything else on large prints
- Reduce infill density — less internal material = less shrinkage force
- Apply adhesive — glue stick, hairspray, or dedicated bed adhesive
- Level your bed — an uneven first layer is the most common cause of adhesion failure
For ABS specifically, an enclosure is almost mandatory. Without it, the temperature differential between the bed and the ambient air creates the thermal stress that causes warping.
Poor Layer Adhesion (Delamination)
When layers don't bond properly, the print is weak and can be pulled apart by hand. In severe cases, layers visibly separate (delaminate) during or after printing.
Fixes:
- Increase nozzle temperature by 5–10°C — hotter plastic bonds better to the layer below
- Reduce cooling fan speed — too much cooling prevents proper interlayer bonding (common with PETG) [2]
- Slow down print speed — gives each layer more time to bond
- Increase layer height — thicker layers have more thermal mass and bond better
- Dry your filament — moisture causes steam bubbles that weaken layer bonds
- Check for drafts — air blowing on the print causes uneven cooling and weak layers
If you're printing PETG and getting delamination, cooling fan speed is almost always the culprit. PETG needs moderate cooling (40–70%), not the 100% that works great for PLA.
Hygroscopic filaments (Nylon, PETG, TPU, PC) absorb moisture from the air. If you hear popping or crackling sounds while printing, your filament needs drying. Use Filwiz's inventory drying reminders to track when each spool was last dried.
Under-Extrusion
Under-extrusion means not enough plastic is being deposited. Symptoms include gaps between lines, thin walls, weak infill, and rough surfaces with visible gaps.
Fixes:
- Check for a partial clog — do a cold pull (load filament, heat to printing temp, cool to 90°C for PLA / 140°C for PETG, then pull the filament out — it should come out with a clean tip shaped like the inside of the nozzle)
- Increase flow rate / extrusion multiplier — try 2–5% increases
- Increase nozzle temperature — too cold = too viscous = not enough flow
- Check filament diameter — measure with calipers at several points; if it's inconsistent (>±0.05mm), the filament quality is the problem
- Slow down print speed — faster speeds need more flow, which may exceed your hotend's melt capacity
- Check the extruder gear — worn teeth or incorrect tension can cause slipping
- Check the bowden tube — gaps between the tube and the nozzle cause clogs and under-extrusion (common on Creality-style hotends)
If you're getting under-extrusion with a new filament, the flow rate is the most likely culprit. Run a flow rate calibration test to find the optimal value. Filwiz's Flow Rate Wizard makes this quick and easy.
Elephant's Foot
Elephant's foot is when the first few layers of a print bulge outward, making the bottom wider than the rest. It happens because the weight of the print and bed heat cause the soft first layers to spread.
Fixes:
- Reduce bed temperature by 5°C — less heat = faster solidification of the bottom layers
- Increase first layer Z offset slightly — less squish = less bulging (but not so much that adhesion suffers)
- Add a small chamfer or fillet to the bottom of your model in CAD
- Use "Elephant Foot Compensation" in your slicer — this insets the first layer by a small amount to counteract the bulge
- Reduce first layer flow rate by 2–5% — less material on the first layer means less to bulge outward
Some elephant's foot is normal and expected on FDM prints. For parts where the bottom edge dimension is critical, design your model with a small (0.2–0.4mm) chamfer on bottom edges.
Rough or Droopy Overhangs
Overhangs — areas where the print extends outward without support below — tend to curl up (too hot) or droop down (too hot or too fast) because there's nothing solid underneath for the new layer to stick to.
Fixes:
- Increase part cooling — overhangs need the plastic to solidify quickly after being deposited
- Lower nozzle temperature by 5°C — cooler plastic is more viscous and droops less
- Slow down print speed for overhangs — your slicer likely has an "overhang speed" setting
- Use supports — for overhangs steeper than 45°, supports are usually necessary regardless of other settings
- Reduce layer height — thinner layers have less mass to droop and better overhang quality
- Orient your model to minimize overhangs — sometimes rotating the part 90° dramatically reduces the need for supports
Most printers can handle 45° overhangs without supports. With good cooling and tuned settings, 60° or even steeper is achievable with PLA. PETG and ABS have worse overhang performance due to their cooling requirements.
When All Else Fails
If you've tried the fixes above and still have issues, the problem might be more nuanced than a single setting. Filwiz's AI Troubleshooter can help in two ways:
- Upload a photo of your failed print — the AI analyzes the visual symptoms and provides a diagnosis with specific fixes for your printer and filament
- Use the Profile Doctor — upload your actual slicer profile file along with a description of the problem, and the AI identifies which settings are wrong and generates a corrected profile
Both tools are available on the Troubleshoot page. Free users get 3 chats, and Pro users get unlimited access.
For ongoing calibration needs, the Calibrate page offers step-by-step wizards for temperature towers, retraction tests, flow rate, and pressure advance — all generating ready-to-print G-code for your specific printer.
Sources
- [1]E3D, "Retraction Settings Guide" — recommended retraction distance and speed by extruder type. https://e3d-online.com/blogs/news/retraction-settings
- [2]E3D, "Cooling Guidelines for FDM Materials" — fan speed recommendations by material type (PLA 80–100%, PETG 30–60%, ABS 0–30%). https://e3d-online.com/blogs/news/cooling-guidelines